New Discovery Supports Reusable Helmet Padding

New Discovery Supports Reusable Helmet Padding

While developing a reusable liquid nanofoam material for football helmets, Michigan State University researchers have made a big discovery that puts the material that much closer to practical use in a variety of applications.

Weiyi Lu, an associate professor in the Department of Civil and Environmental Engineering, and his research associate, Mingzhe Li, found that liquid flowing into a nanopore acts more like a solid. The liquid pulls itself apart like stretching a piece of saltwater taffy creating a thin “neck” in the center of the nanopore that eventually breaks, causing the liquid to flow out of opposite ends of the nanopore.

This discovery will have a significant impact on the prototype design of liquid nanopore pads that aim to be more effective and resilient than foam pads.

“From previous research, we knew how the liquid flowed into the nanopores and now, we know how it flows out,” Lu said. “Our laboratory testing and the simulation work of Baoxing Xu, an associate professor at the University of Virginia, and Yuan Gao, a postdoctoral scholar at University of Illinois at Urbana–Champaign, helped make this important discovery.

The new finding means the liquid nanopore material can meet the goal of being reusable, flexible and more comfortable. Future liquid nanofoam devices can have potential applications off the football field, in cars and wearable devices to monitor health conditions.

The research was published on Dec. 15 in the journal Matter.


liquid nanofoam acts like a solid, "stretches" and flows out of the nanopore tube

This graphic shows how the liquid nanofoam acts like a solid, "stretches" and flows out of the nanopore tube. Potential applications of the reuseable pads include football helmets and wearable technology.


Liquid nanofoam could be a game changer for future football helmets

A liquid nanofoam liner undergoing testing could prolong the safe use of football helmets, says a Michigan State University researcher.

When a helmet withstands an impact severe enough to cause a concussion to the player wearing it, the safety features of the helmet are compromised, rendering equipment unsafe for further use, said MSU’s Weiyi Lu, an MSU assistant professor of civil and environmental engineering.

Lu has been testing a liquid nanofoam material that could change that and the research was published on Oct. 13 in the Proceedings of the National Academy of Sciences.

The material is full of tiny nanopores. “The pore diameters are between two and 200 nanometers and that creates a large amount of surface area,” Lu said. “The whole area of MSU’s Spartan Stadium could be folded up into one gram of nanofoam.” 


During an impact, pressurized water fills the nano pores.

During an impact, pressurized water fills the nano pores.


Ordinarily, the material is rigid and adding liquid would fill the holes. To fix this, Lu and his team coated the nanopores with a hydrophobic or water repellant silicone layer made from an organic silyl chain that prevents liquid from being absorbed by the material. As a result, the saltwater liquid inside the nanofoam material becomes pressurized during an impact.

“When the pressure reaches the safety threshold, ions and water are forced into the nanopores making the material deformable for effective protection. In addition, the liquid-like material is pliable enough to form into any shape,” he said. “Helmets are pretty much one shape but the liquid nanofoam material can be made to fit a person’s specific head shape or profile." 


An electronic microscopic image of the nanofoam material. Each pore is 10 nm in diameter

An electronic microscopic image of the nanofoam material. Each pore is 10 nm in diameter.


In early laboratory tests, Lu and his team compared an eighth-inch liquid nanofoam liner against the three-quarter-inch piece of solid foam traditionally used in helmets. Both materials were struck with a five-kilogram mass (the approximate weight of a human head) at three meters per second. Even though both materials were deformed by the impact, the liquid nanofoam recovered between the continuous impacts of the test and the solid foam did not.

“The liquid nanofoam outperformed the solid foam,” Lu said. “The nanofoam was able to mitigate continuous multiple impacts without damage; the results were identical from test one through test 10.”

A liquid nanofoam liner would be thinner and less bulky inside a helmet. And since the liner can withstand multiple high-impact forces, the liner would not need to be replaced after a high-impact collision unless the helmet shell was damaged.“A helmet that can be safely reused is a huge advantage,” he said. “We would love to see a liquid nanofoam liner in MSU football helmets in the future.”

Lu envisions multiple future applications of the liquid nanofoam material beyond football and military helmets. The material could also be used in passive safety devices such as automobile air bags and bumpers. The liquid nanofoam could even be used to protect people and buildings from earthquake vibrations.

The next stage of research will focus on more dynamic studies that will test faster and more intensive impacts such as the effects of a bomb blast, Lu said. “We want this material to help not just extend people's lives but to improve their quality of life.”

Read the original article on Michigan State University.